Exam Name: Pressure Vessel Inspector
Certification Provider: API
Corresponding Certification: Individual Certification Programs
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Design, Materials, and Fabrication Rules | 22% | - ASME Section VIII, V, IX application - MAWP, thickness, and joint efficiency calculations - Material selection, properties, and toughness requirements - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability - Welding, qualification, and PWHT requirements |
| Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation - Internal, external, and localized corrosion - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application |
| Inspection Scope, Planning, and Data Evaluation | 28% | - TML/CML selection and measurement planning - Remaining life and corrosion rate calculations - Records review and baseline data collection - Inspection methods and technique selection - Code scope, jurisdiction, and regulatory requirements - Inspection interval determination and extension rules |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Repair vs alteration definitions and procedures - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection - Documentation and post-work verification |
API Pressure Vessel Inspector Sample Questions:
When a RBI assessment is used to increase the typical 10 year inspection limit, it shall be reviewed by a pressure vessel engineer and authorized inspectors at intervals not exceed which of the following?
- A. 10 years
- B. 15 years
- C. 20 years
- D. 5 years
Correct Answer: A 🗳️
Discuss how API-510 impacts the insurance policies and liability coverage for pressure vessels.
Reveal Solution Discussion 0Correct Answer:
API-510 significantly impacts the insurance policies and liability coverage for pressure vessels by setting standards that directly influence the risk profile of these assets. Compliance with API-510 can lead to more favorable insurance terms, including lower premiums and better coverage options, as insurers recognize the reduced risk of failure associated with well-maintained and regularly inspected vessels. Conversely, non-compliance can result in higher insurance costs and may even lead to denial of claims in the event of an incident if negligence in adhering to safety standards is proven.
An on-stream inspection can NOT be substituted for an internal inspection unless the remaining life exceeds:
- A. 10 years
- B. 2 years
- C. 5 years
- D. 4 years
Correct Answer: A 🗳️
If local post-weld heat treatment is to be substituted for 360 degree banding, who is required to develop the procedure?
- A. A pressure vessel engineer experienced in the appropriate engineering specialties
- B. The repair organization
- C. The owner user
- D. The authorized pressure vessel inspector
Correct Answer: A 🗳️
Explain how API-510 addresses the management of aging pressure vessels to ensure ongoing operational safety.
Reveal Solution Discussion 0Correct Answer:
API-510 provides guidelines for managing aging pressure vessels, including more frequent and detailed inspections, assessments of corrosion rates, and the calculation of remaining life based on current condition data. Adjustments in operation pressures or temperatures may be recommended based on the findings to prolong the life of the vessel while maintaining safety.
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